🇲🇾 NPRA — Pusat Kawalan Kualiti · ISO/IEC 17025 Accredited

◈ Seksyen Pengujian Produk & Kosmetik · Unit Penyaringan

PKKK/300/UP/041 HPLC Shimadzu Series Prominence-i (HPLC 3)

Arahan Kerja Rasmi (Level 300 SOP) · Kategori: HPLC / LC
1
1. Reagen & Piawai
Penyediaan fasa bergerak, stok & kalibrasi
2
2. Pengekstrakan
Timbang, sonikasi, sentrifug & turas 0.45µm
3
3. Persediaan Alat
Purging saluran, autotune & baseline
4
4. Suntikan Batch
Blank, SST (n=6), Sampel & IQC
5
5. Verifikasi & Rekod
Padanan RT, spektrum UV/MS & Laporan
Spesifikasi & Parameter Kromatografi / Analitikal (Official Parameters):
Instrumen UtamaShimadzu HPLC Prominence-i LC-2030C 3D (HPLC 3)
Turus / ColumnC18 / Phenyl-Hexyl / C8 (150/250 × 4.6 mm, 5 µm)
Fasa Bergerak / PelarutKecerunan 4 Saluran (A, B, C, D)
Kadar Alir & Suhu0.5 – 2.0 mL/min (Auto Purge: 5.0 mL/min) @ 25 – 60 °C (Column Oven)
Pengesan / Gelombang / SIM190 – 800 nm (PDA Detector)
Kriteria Kesesuaian Sistem (SST)Passcode: 00000, Auto Purge rutin, kestabilan tekanan (RSD < 2%).
💡 Petua & Perhatian Penting Makmal (Bench Notes):
Analyst Benchtop Checklist Progress
0 / 24 Langkah Selesai (0%)
NPRA
PUSAT KAWALAN KUALITI
ARAHAN KERJA: HPLC SHIMADZU SERIES PROMINENCE-I (HPLC 3)
No. Dokumen: PKKK/300/UP/041 Terbitan / Semakan: Terbitan 3 Semakan 0
Tarikh Kuatkuasa: 10 April 2026 Bahagian / Unit: SPPK · Unit Penyaringan
📋

0.0 SEJARAH PINDAAN & SEMAKAN

HISTORY OF REVISION:

Issue 2 Revision 0:

Update on the document number from PKK/300/KOS/013 to PKK/300/HMS/011

Update on the responsibilities

Issue 3 Revision 0 :

Change document number from PKK/300/HMS/011 to PKKK/300/HMS/011

Amend paragraph 5.0 Responsibilities

Issue 4 Revision 0 :

Change document number from PKKK/300/HMS/011 to PKKK/300/KOS/007

Amend paragraph 5.0 Responsibilities

Issue 4 Revision1 :

Change document number from PKKK/300/KOS/007 to PKKK/300/UP/041.

Update effective date from 1 April 2024 to 10 April 2026.

PURPOSE

This document is intended to establish a standard operating manual for High Performance Liquid Chromatography (HPLC) in the laboratory.

📐

2.0 SCOPE

This guide shall be used for the operation of HPLC Shimadzu Series Prominence-i

DEFINITION

HPLC – High Performance Liquid Chromatography

FLOWCHART

None

👥

5.0 RESPONSIBILITIES

🔬

6.0 PROCEDURE

Section A: Real Time – Data Acquisition

Starting Up LC

Turning on the POWER ON.

At the PC, double click on “LabSolutions” icon.

The User I.D: Admin, while the Password is left blank. Click “OK”.

In the menu, click “Instrument”, then double click to open Real Time Analysis.

User will then hear a ‘Beep’ sound, it is indicating that the instrument is connected with the software.

If the system shows LC – Not Connected, user can check the System Configuration at Assistant Bar. Make sure the correct modules are registered in the right hand side box.

The “RealTime” access the online analysis application: method settings and actual data collection.

The “RealTime” window will then be open. Beeps can be heard.

Insert the column inside the column oven.

Please make sure the column flow direction is correct by following the column information provided by the suppliers.

Make sure that the correct detector tubing is connected to the column outlet. (Each detector has its own tubing)

Please make sure the solvent line in each pump (A, B, C, & D) is inserted into the correct mobile phase for that method :

If analysis method only uses mobile phase that consist of water and organic solvents (MEOH or ACN):

The system can be straight flush with the mobile phase that is required by the analysis method.

If buffer or acidify solvent is to be used for mobile phase:

The system must 1st be flush with Water 95% with 5% organic solvent

( Acetonitrile or Methanol )

k) Before starting any analysis, method parameter must 1st be keyed-in.
l) To flush the system with water, 1st make sure that one of the pump line is in

water (example pump line A = water). Create a “Flush water” method.

Method Settings

User can open an existing method or create a new method.

To open an existing method, go to File, Open Method File:

To create new method, go to File, New method:

Method settings for new methods

Pump settings:

There are two major types of systems for Analytical HPLCs. Please follow the pump settings according to the available system.

Low Pressure Gradient System

Autosampler settings:

Column settings:

Detector settings:

If using RID

If using UV-VIS

If Using RF

** Remember to use the same “Gain” and “Sensitivity” value for both std and sample**

If Using PDA

If Using CORONA – please do the settings on the CORONA hardware. (not applicable for BPFK)

Data Acquisition

LC Time Prog.:

User can set up gradient for the method (changing of solvent composition during data acquisition)

Auto Purge:

Auto purge allows system to purge out air in the solvent lines to prevent them from entering the column. It is highly recommended to perform purging.

Un-tick “Active” button

Solvent lines should also be purged to remove bubbles:

When solvents are added to the solvent bottles or when changing the solvents to different solvents. Whenever the solvent lines are changed from one solvent to another, there must always be an intermediate. This is important to make sure there are no cross contamination of the solvents and aqueous solutions.

How to change the solvent involving an intermediate:

Make sure the system is turned off, wait for the pressure to drop completely, then remove the desired pump line and insert into the intermediate solution, and then purge the line (purge settings refer to step vii ).

Next, remove the pump line and insert into the newly desired bottled solution and purge again (refer to step vii).

In this case, the “Activate system after auto-purge” command box is un-clicked. After setting up the auto purge method, save the method file.

3. Start up and flushing the system for analysis.

Download the method file. By clicking on the icon.

If analysis method only uses mobile phase that consist of water and organic solvents (MeOH or ACN). The system can be straight flushed with the mobile phase that is required by the analysis method.

If mobile phase uses buffer or acidified solvent, flush the system with 90% H2O : 10% MeOH. Then, with the mobile phase required by the analysis method.

To turn on the system (mobile phase pumping) please click on the “Instrument On/Off” button.

To check on the system pump, a detailed monitoring table at the far right-hand corner of the LC real time analysis window screen is available and pictured as below:

For RF, UV-VIS, PDA & Corona detector:

The 1st injection can be carried out after the system stabilizes for about 20 minutes.

For PDA detector:

The Baseline of the system can only be observed when the “Plot” button is pressed.

Before any injection is carried out, make sure the “Plot” is stopped by clicking on the below button.

Doing the injections, since PDA gives the option to the user to take data in a range of wavelength; to view a selected wavelength just for viewing in “RealTime”; please follow the below steps:

Right-hand click on the PDA chromatogram:

Key-in the wavelength that needs to be view:

Then click “OK”

The chromatogram of the wavelength selected can now be viewed.

For RID detector system:

After 20 minutes, the RID detector needs to be in “balance” before use.

To “balance” the detector:

After that click again on the “Ref Flow” icon to close the Reference Flow.

After that click on the “Balance RID” icon

After that click on “Autozero”

Look at the RID detector hardware. There will be two values on the LED read-out. Make sure both values are about the same (Example 0 0 or 0 -1)

When the balancing of the RID is correct; proceed with injections.

4. Type of Run (Single/Real Time Batch Run/Post Run)

Single Run

Please click on Single Run at Assistant Bar. .

Real Time Batch Run

Batch run can be used in multiple analysis.

At Assistant Bar, click on Realtime Batch.

To create a batch table, user can add rows at the table. Right Hand Click on the table, select Add Row.

Finally, save the batch table and then click on Start Realtime Batch.

5. System Shutdown

Manual

If analysis method only uses mobile phase that consist of water and organic solvents (MEOH or ACN). The system can be straight flushed with 100% organic solvent (Acetonitrile or Methanol) to clean the column (for 30mintues). After that the column and the system should be flushed and kept in 70-60% organic solvent: 30-40% water (for 15minutes)

If buffer or acidic solvent is used for mobile phase, the system must 1st be flushed with Water 90-95% and 10-5% organic solvent (Acetonitrile or Methanol) (for 30 minutes); followed by 100% organic solvent (Acetonitrile or Methanol) to clean the column (for 30mintues). After that the column and the system should be flush and kept in 70-60% organic solvent: 30-40% water (for 15minutes)

After the flush and shutdown is completed, please click on the “Instrument ON/OFF” button to turn off the system

***The shutdown method created for this system is a general guide lines for reverse phase columns like C18 & C8. For other columns please check with the manufacturers before carrying out any analysis.

Auto

6. Post run - Data Processing

User can perform data processing and reporting using post run.

Post Run is offline. It is not neccessary to turn on the instrument.

Double click on LabSolutions.

Integration & Compound Table

For UV-Vis Detector; RID Detector or RF Detector

The Postrun window will open, select “Data Analysis” icon on the “Assistant Bar” to open the Data

Analysis window:

2. Open the standard data collected in the “RealTime” window. Click “Edit” in the

“Method View” window.

In this integration window, please make sure that the required peaks are integrated correctly (Valley to valley) and remove the integration for the unwanted peaks.

After setting the Integration parameter, got to the next sub-window in the “Method view”:

After that go to “Quantitative” sub-window:

After that go to “Compound” sub window:

When finish, the compound table will look like below:

Then, please key-in the concentration of each compound’s concentration according to the standards prepared.

After Integration, Identification, Quantitation & Compound sub-window have been filled; finally click “View” to register the changes.

After clicking “View” all the peaks on the chromatogram should be labelled and integrated properly.

Then, click on “Apply Method” to register all the settings to method and follow the steps:

Now the method’s integration and compound table settings have been saved and updated.

Finally, go to “File” and “Save data file”.

For PDA Detector

1) In the Lab Solution main menu, click on “Postrun” and then double click on the “Postrun” run icon

The Postrun window will open, select “PDA Data Analysis” icon on the “Assistant Bar” to open the PDA Data Analysis window:

After the best is found, user must register it to the “Chromatogram Table” before it can be used in the compound table.

After registering this is how it will look like (up to 16 chromatogram can be registered in one method):

After registering, in the method view – multi chromatogram table, click “Edit”

The 1st sub-window: Multi chrom:

To register and changes done on the Multi Chrom sub-window; click on “View”

After doing the 1st channel, move on to the next channel. Repeat until all channels have been integrated properly.

After setting the Integration parameter, got to the next sub-window in the “Method view”.

After that go to “Quantitative” sub-window:

After that got to the “compound” sub-window:

Update the “Retention time” and the “Concentration”.

After completing the updating of the retention time. Then, please key-in the concentration of each compound’s concentration according to the standards prepared. After finishing, click on “View” to register the changes.

Then, click on “Apply Method” to register all the settings to method and follow the steps:

Now the method’s integration and compound table settings have been saved and updated.

Finally, go to “File” and “Save data file”.

8. Calibration curve.

After Section 7 a) or Section 7 b); the updated method can be use to form the calibration curve.

If the Calibration Standards are injected and the data collected AFTER Section 7 is carried out; then the calibration curve will automatically be created by the system during the injections.

Please follow step 2 (a) onwards on how to view this calibration curve.

The calibration curve can automatically be viewed.

Finally, go to “File” and select “Save method File”.

If the Calibration Standards are injected and the data collected BEFORE Section A is carried out; then the calibration curve is not automatically created yet. Please follow step 3 (a) onwards on how to create the calibration curve in postrun.

Got to file, select “New Batch”. Highlight all the standards that was injected and should be used for the formation of the calibration curve:

Make sure the sample type, method file and level is correct.

After checking the settings, save the Batch and click “Start Postrun Batch” icon.

To view the newly form calibration curve:

The calibration curve can automatically be viewed.

Finally, go to “File” and select “Save method File”.

After the calibration curve is formed and checked. Please use this complete analysis method to collect and inject the samples (unknown). The sample or unknown will be automatically identified and quantified.

To view the results of the sample or unknown (UV-Vis detector, RID detector or RF detector):

Look at the “Results View” – look under “Peak Table” tap or “Compound” tap

To view the results of the sample of unknown (PDA detector):

Look at the “Results View” – look under “Peak Table” tap or “Compound” tap.

9. Report Printing.

1) In the Main Menu on the “Assistant Bar”; click on “Report Format”
2) If the report template that have been created. Double click on the required report template to open it.
3) After dragging the data, the data will be presented at the report template. Finally click on “Print” button to start the printing.

How create own report template:

After the template is created, it can be save for future use by going to File, select “Save Template As”.

To Print, user must drag and drop the data to the template:

Finally click on the “Print” icon.

Performance Check

Performance Check will be carried out in every analysis to ensure the sensitivity for the instrument is always at its optimum level. It is carried out by performing the System Suitability Test using the Standard solution/ Mix Standard Solution and to ensure that the parameters below are fulfilled:

Tailing factor < 2.0

Theoretical plates > 1500

📝

7.0 QUALITY RECORD

Maintenance, Service and Calibration reports are to be filed accordingly

None

📊

Jadual Kromatografi & Rujukan Data

JADUAL 1 PKKK/300/UP/041
REVISION HISTORYREVISION HISTORYREVISION HISTORYREVISION HISTORYREVISION HISTORYREVISION HISTORY
IssueRevisionWritten byReviewed byApproved byEffective Date
10Asma Humaira BaharuddinNor Izyani HanafiOoi Suat Hong1 Mac 2017
20Noraidah OthmanGopinatha GaneshOoi Suat Hong10 Februari 2020
30Gopinatha GaneshNor Izyani HanafiWan Nurul Aina Mior Abdullah1 November 2022
40Leong Lip WaiGopinatha GaneshNor Izyani Hanafi1 April 2024
41Nurul Nadiah NohGopinatha GaneshIda Syazrina Ibrahim10 April 2026
JADUAL 2 PKKK/300/UP/041
REFERENCESREFERENCES
Document No.Title
Serial No: L214554Shimadzu High Performance Liquid Chromatograph Prominence-I System Guide
LabSolutions LC Getting Started Guide ( PDA )
01426Shidmazu Corp
JADUAL 3 PKKK/300/UP/041
5.1Head of UnitApprove and implement the work procedure in the laboratory.
5.2PharmacistRevise the work procedure from time to time and ensure adherence to the work procedure implemented.
5.3Pharmacist / Pharmacist Assistant / AnalystTo operate the instrument as per the procedure implemented.